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    FCS Concrete Repairs Pty Ltd
    ABN 68 602 061 709

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    FEATURED PRODUCT: CONDUR ARP

    March 12th, 2019 Posted by Featured Products 0 thoughts on “FEATURED PRODUCT: CONDUR ARP”

    Description: A flexible 2-part polyurethane based elastomeric concrete mixed with part 3 proprietary aggregates with excellent bond to steel & concrete, high load bearing capacity, impact, vibration, chemical, oil resistant. Trafficable within one hour of application.

    Principle Uses: Suitable for repairs to ways, highways, bridges, expansion joints and for installation of new expansion joints.

    Coverage/Yield: 1800 kg/m3

    Condur ARP Advantages

    • Flexible & do not need to destroy the surrounding concrete
    • Epoxy & most other high early strength repair materials prematurely fail because they are rigid.
    • Rigid repair materials installed in rigid pavement require that both the materials have similar coefficient of expansion. Most do not and as a result destroy the surrounding patch & concrete.
    • Condur ARP provides a flexible patch that will deflect as surrounding concrete expands and contracts rather than destroy it.
    • High compressive stress & elasticity unlike epoxies, Condur ARP can handle heavy pressure before deflecting and allows itself to return to its original state after deflection.
    • High impact resistant – under bitterly cold conditions Condur ARP withstands heavy impact unlike epoxy and concrete-based materials that shatter.
    • Resistant to chemicals & discolouration over time – excellent U.V. resistance.
    • Excellent adhesion to steel and concrete.
    • Greater compressive strength along with better impact resistance.
    • Can be easily installed with early strength gain & flexibility.
    • Can accept traffic in approx. one hour.
    • Fully cured material is resistant to changes in temperature.
    • Use as a pourable sealant in expansion joints.
    • Withstands heavy loading.
    • Resistant to chemicals & fuel oils.

    See Full Technical Data Sheet

     

    PROPERTIES


    Final Setting Time @25oC: Approx. 60 min.

    Specific Gravity @25oC: Approx. 1.8 kg/litre

    Rheological Properties

     (Immediately after mixing): Self-Leveling.

    Tensile Strength: > 5 MPa. ASTM D638

    Elongation at Break: > 50 % ASTM D638

    Shore D Hardness: Approx.55-60 (Full Cure) ASTM D2240

    Impact Resistance: No crack or breaks observed. ASTM D3029

    Abrasion Test: 139 Mg/1000 cycles

    Compressive Strength: 7 Days @25oC 7.5 – 12 N/mm2 ASTM C579

    Trafficable at 25oC: Approx. 1 hour.

    Full Cure Time at 25oC: 7 Days

    Adhesion Bond Strength: 3.2 N/mm2 to Concrete @ 7 Days ASTM D4541

    Chemical Resistance: Dilute sulphuric acid

    Dilute NaOH solution

    Sea water

    Chlorine water

    Waste water

    Glycerine

    Soap solution

    Fuels & oils ASTM D543

    Featured Products: Modern Concrete Cracks and Concrete Leaks

    October 3rd, 2017 Posted by Featured Products 0 thoughts on “Featured Products: Modern Concrete Cracks and Concrete Leaks”

    Prime Flex 900 XLV polyurethane resin is a low viscosity, hydrophilic resin that reacts with water and expands to form a closed cell, watertight foam. It is typically injected under pressure to seal actively leaking joints and cracks in concrete structures, including hairline cracks. This product is independently tested and proven to meet NSF/ANSI Standard 61.5 for contact with potable water.

    AR 800 acrylate resin is a super low viscosity, hydrophilic grout that produces an elastomeric gel with variable set times. This three-component resin is used for leak sealing and soil consolidation. It is ideal for geotechnical applications in humid environments. The variable set time range is long—from minutes to more than an hour—and is adjustable in the field. The resin remains fluid until polymerization, allowing for excellent penetration, so it is a great choice for sandy or silty soils.

    When cured at a 50% concentration, it is a white flexible gel that has the consistency of a soft silicone gel with excellent adhesiveness. Humid conditions allow the gel to remain relatively constant. The gel is permanently elastic; these dimensional changes are reversible and do not degrade the gel. All-stainless steel pumps/fittings are required. This product has been independently tested and proven to meet NSF/ANSI Standard 61.5 for contact with potable water.

    Prime Flex 920 is a single-component polyurethane injection resin used to seal gushing leaks, including wide gaps, in concrete where the structure is not subject to movement. This hydrophobic, super low viscosity polyurethane reacts with water and expands to form a closed cell, watertight, rigid foam. Due to its low viscosity, 920 is also used for permeation grouting of loose soils to consolidate soil particles and increase the load-bearing capacity. (For high strength or large void filling, see Prime Flex 985.) This material requires the use of Prime Kat or Kick Fast Kat to adjust the reaction time from 4-13 seconds. (See Material Preparation below.) This product is independently tested and verified to meet NSF/ANSI Standard 61.5 for contact with potable water.

    Prime Flex Hydro Gel SX is a versatile, easy-to-use single-component, water activated, hydrophilic polyurethane injection resin for sealing actively leaking joints and cracks in below-grade concrete structures. It forms either a closed cell, watertight foam or impermeable gel depending on the water to resin mix ratio. Cured material remains flexible and has excellent adhesion. It can also be used for soil binding for slough control. Independently tested and verified to meet NSF/ANSI Standard 61 for contact with potable water.

    Prime Flex 940 polyurethane resin is a very low viscosity, hydrophobic resin that reacts with water and expands to form a closed cell, watertight flexible foam. This grout requires Prime Kat or Kick Fast catalyst, but after mixing is pumped as a single component. The set time can be varied with the catalyst concentration. This resin is used for sealing actively leaking joints and cracks in concrete structures, particularly those subject to movement or vibration. It is verified to meet NSF/ANSI Standard 61.5 for contact with potable water.

    Sikadur® Combiflex®

    June 23rd, 2017 Posted by Featured Products 0 thoughts on “Sikadur® Combiflex®”

    Sikadur-Combiflex can be applied on dry or damp substrates. It shows remarkable adhesion to concrete, iron and steel and is perfect for joints with very large expansion. Sikadur is also weather and waterproof. The Sikadur-Combiflex system is approved for potable water contact.

    Sikadur CombiFlex

    Use

    • Sealing internal joints in new or refurbished concrete water tanks, reservoirs, pipelines, sewers and swimming pools
    • Joints in bunds and tanks for heating oil and fuel oil, etc
    • Sealing underwater joints in situ
    • Sealing joints in large decks of multi-storey car parks
    • Sealing joints in tunnels, silos and roofs
    • Sealing and repairing joints that have more movement than can be accommodated by conventional elastomeric wet applied sealants

    Characteristics and Advantages

    • Applicable on dry and damp surfaces
    • Quick hardening in low temperatures
    • Three adhesive types for application between 5°C and 45°C
    • For large expansion joints or cracks
    • Of permanent elasticity even at low temperatures
    • Weather resistant / Water resistant
    • Approved for use in potable water (AS4020:2005)
    • Rot resistant
    • Resistance against many chemicals
    • Excellent adhesion to most conventional building materials
    • Perforations along edges of Combiflex provide “rivet effect” and adds mechanical fixing to augment chemical bond
    • No need to remove failed sealant from old joints before use

    Colour

    Light Grey

     

    WATCH Video: Sikadur Combiflex for Movement Joints or Movable Cracks

     

     

    Sikadur® 31

    June 23rd, 2017 Posted by Featured Products 0 thoughts on “Sikadur® 31”

    Sikadur-31 is a thixotropic adhesive mortar based on a 2-component solvent free epoxy resin containing fillers. Sikadur-31 will bond and fill a wide variety of building and construction materials and may be used in both dry and damp conditions thereby providing an adhesive mortar ideally suited to site application. It is available in three grades: rapid, normal and long pot life for low, medium and high ambient temperatures respectively.

    Sikadur-31 FCS

    Use

    Sikadur-31 may be used as a thin layer levelling mortar, repair mortar or adhesive for most building materials (concrete, brick, stone, ceramics, cement mortar, GRC, fibrous cement, iron and steel and epoxy mortar). Sikadur-31 may also be used to anchor holding down bolts, starter bars etc. as a bonding bridge between old concrete and Sikadur-41 mortar. The material is also ideally suited for bonding of external reinforcement and as a general structural adhesive. Special higher strength grades of the material are available for segmental bridge and other construction.

    Characteristics and Advantages

    • Chemical resistant
    • Insensitive to moisture during application, cure or whilst in service
    • Applicable at low temperatures
    • Excellent adhesion to most building materials even when damp
    • High abrasion resistance
    • Approved for use in contact with potable water
    • High early strength
    • High tensile and flexural strength
    • Supplied in factory proportioned units
    • Easily applied – thixotropic, non-sag
    • Proven in service
    • Shrink free
    • Two components of different colours enabling visual control of degree of mixing.

    Colour

    Part A – White Part B – Dark Grey Mixed product uniform grey colouration

    See Complete Product Info Here 

    Sikaflex® PRO-3

    June 23rd, 2017 Posted by Featured Products 0 thoughts on “Sikaflex® PRO-3”

    Sikaflex-PRO is a one component, thixotropic, polyurethane based joint sealant. It cures under the influence of atmospheric moisture to form an elastomeric material with adhesive properties, in some cases without the need for priming of the substrate.

    SikaFlex Pro3 - FCS

    Use

    As an elastic joint sealant for:

    • Expansion joints in buildings and civil structures above and below ground.
    • Construction joints.
    • Joints in precast concrete elements.
    • External walling and cladding joints.
    • Infill panel joints.
    • Curtain walling.
    • Sanitary installations.
    • Sealing around window and door frames.
    • Flexible draught proofing.
    • Sealing penetrations in walls or floors for ducts, piping etc.
    • Retaining walls.
    • Sealing joints in water retaining structures (water reservoirs)

    Characteristics and Advantages

    • New Sikaflex-PRO will bond well to well cleaned Sikaflex-PRO.
    • Excellent adhesion on all cement based materials, brick ceramics, polyurethane, epoxy, most polyester, most metals and most timbers.
    • High durability.
    • Good weathering resistance.
    • Non-sag on vertical and soffit joints up to 30 mm width.
    • Short skinning time.
    • Short cut off string, even after storage.
    • Ready for immediate use – no mixing, saves time.
    • No potential mixing errors or wastage due to mixed quantities being greater than required.
    • Non-corrosive.

    Colour

    Black, Brick Red, Dark Amber, Concrete Grey, Japan Beige, Sandstone, White, Pale Brown (600ml), Redwood, Off White, Dark Grey

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